4th Gen 4Runner High Clearance Front Bumper Kit

From: USD$645

This is a high clearance DIY weld-together bumper kit for the 4th generation (2003-2009) Toyota 4Runner. It features a bolt-on design, protected winch mount, and one of the best approach angles of any bumper on the market. This bumper allows you to forget about approach angle and substantially improves the offroad capability of your 4Runner. It offers excellent protection from trail obstacles, animal strikes and distracted drivers and has been kept to a weight of 110lbs through careful design work.

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SKU CO0639 Categories , Tag

Description

The profile of this bumper has been designed with maximum ground clearance and approach angles put first. The bumper sits as high and tight to the front of the 4th generation (2003-2009) Toyota 4Runner as possible, while the angled lower faces will smoothly slide over obstacles and ensure you do not get hung up on the trail. The side wings of this bumper wrap around to the front wheel wells and tie directly into the main frame mounting plates for true offroad protection. These side wings will take a serious hit without flexing or deflecting into the vehicle body. We know that most 4th gen 4Runner owners want to run oversized tires and more aggressive wheel offsets. This can create interference issues with the stock front bumper. We have thought ahead and specifically designed these bumper side wings to easily clear 37″ tires.

The main section of this bumper is CNC-bent out of a single piece of  3/16″ P&O Steel. This greatly reduces the amount of welding and grinding required by you and makes for a cleaner finished product. If you are paying to have the bumper assembled by a welding shop, this significantly lowers the cost.

We finished this bumper off with four integrated light buckets for surface mount LED pod lights (custom light cut outs available by request, such as the light bar version shown), an integrated winch mount to accept all standard 8-12k lb winches with removable solenoids, and heavy duty 9/16″ recovery points that are placed directly in line with the Toyota 4Runner frame to eliminate any leveraging effects. These recovery points are formed by laser cut steel plates that pass through the bumper shell and tie directly into the 4th gen 4Runner frame as part of the bumper’s main mounting brackets. The recovery points then get welded to the in and outside of the bumper shell. These factors all combine to form recovery points that minimize stress on your Toyota 4Runner frame and provide reliable recoveries of heavily loaded vehicles in the worst of offroad situations. What could make this bumper even better? The low profile design has resulted in very reasonable weights of 110lbs for the steel bumper and 54lbs for the aluminum version. Considering that this bumper replaces your factory bumper and associated components, the resulting weight increase to your Toyota 4Runner is surprisingly minimal. This reduces added stress on your vehicle, maintains precious payload capacity, and allows you to keep your factory suspension if desired.

The standard cut out pattern for this bumper kit includes 4 square holes for LED pod lights, the center ‘C O’ winch access cut outs, and vertical airflow cut outs in the bottom section of the bumper. 2003-2005 Models will also be provided with the circular holes for the replacement turn signals. This bumper kit is also available with custom cut out configurations, such as the 20″ light bar version shown. When placing your order, simply leave a note in the comments section regarding the custom cut outs and one of our team members will reach out to you to learn exactly what you are after.

•DIY Weld-together kit – This bumper arrives as precision CNC-laser cut and bent pieces that you then weld together (detailed assembly instructions included)

•CNC-bent plates greatly reduces amount of welding and grinding required by you and makes for a cleaner finished product

• Low profile design is engineered to provide maximum ground clearance and complement the factory body lines – this bumper protrudes less than 4″ from the center of the grill!

• Heavy duty 3/16″ plate steel construction for maximum offroad strength and durability

• Optional 1/4″ 5052 aluminum for a lightweight yet very durable overlanding setup (56lb weight savings)

• Bolts directly to frame using a total of 10 factory mounting points – no drilling required

•Protected winch mount fits all standard 8000-12,000lb winches with removable solenoids

•Integrated 9/16″ thick clevis mounts allow the use of 3/4″ D-Rings and pull directly off of the frame for confident recoveries of heavily loaded vehicles

•Four Integrated LED pod mounts – slotted mounting tabs give tons of adjustment to fit a wide variety of surface mount pod lights

• Integrated license plate mount

• Integrated turn signal cut outs (Only required for 2003-2005 models. If you have a 2006-2009 model, your factory turn signals are in your headlight assemblies and thus do not require replacing)

• Optional heavy duty grill and headlight tubing for added protection

•The bumper center section in the last picture bumper can be ordered on its own by special request if you would like to make your own hybrid tubing side wings (Please email us for details)

Additional information

Tubing

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Body Lift Adjustment (NOT suspension lift)

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Material

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Model Year

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Cree LED Lights

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2 Turn Signals

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Bumper assembly

As for welding, with everything designed using CAD software and then CNC laser-cut to size, the pieces fit together perfectly and this makes for a very simple assembly process. All kits come with detailed instructions with plenty of clearly labelled diagrams that are made using cutting-edge CAD software. This bumper kit is well within the ability of a novice welder and many customers have purchased it as their very first welding project with great results! This is made possible by the clean parts fit-ups and thick material. These are two factors that make welding significantly easier. Welding is one of those skills that is easier to learn than you may think and once you can do it, you’ll wonder how you ever got by without it. Alternatively, many individuals buy the kits and then have a local welder assemble it for them. Even in this case, it typically ends up being less expensive than buying a pre-fabricated bumper – especially after considering the lower shipping costs of our kits vs. fully assembled bumpers.

Bumper weight

Steel base bumper weight: 110lbs
Aluminum base bumper weight: 54 lbs

Shipping

Forget the outrageous lead times of many bumper options that are measured in months. All of our bumper kits ship within 3-10 business days with 2-day shipping

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Don't see exactly what you're after?

We at Coastal Offroad are more than happy to work with our customers to design their dream bumper. Feel free to send us an email (support@coastaloffroad.com) for any custom requests.