2nd Gen Chevrolet Tracker High Clearance Front Bumper Kit

From: $635.34

This is a high clearance DIY weld-together winch bumper kit for the 1999-2005 Chevrolet Tracker. It features a bolt-on design, protected winch mount, LED pod light mounts and one of the best approach angles of any bumper on the market. This bumper allows you to forget about approach angle and substantially improves the offroad capability of your Chevrolet Tracker. It offers excellent protection from rocks, trees and animal strikes and has been kept to a weight of 74lbs (steel version) through careful design work.

SKU CO9129 Categories ,

Description

The profile of this bumper has been designed with maximum ground clearance and approach angles put first. The bumper sits as high and tight to the front of the Tracker as possible, while the angled lower faces will smoothly slide over obstacles and ensure you do not get hung up on the trail. The side wings of this bumper wrap around to the front wheel wells and tie directly into the main frame mounting plates for true offroad protection. These side wings will take a serious hit without flexing or deflecting into the vehicle body. We know that many Tracker owners want to run oversized tires along with long arm suspension kits that extend the wheelbase of the vehicle. This moves the front tires further forwards and often creates interference issues with the stock front bumper. We have thought ahead and specifically designed these bumper side wings to clear 33″ tires with a long arm suspension kit.

The main section of this bumper is CNC-bent out of a single piece of  3/16″ P&O Steel. This greatly reduces the amount of welding and grinding required by you and makes for a cleaner finished product. If you are paying to have the bumper assembled by a welding shop, this significantly lowers the cost.

We finished this bumper off with integrated light buckets for surface mount LED pod lights (custom light cut outs available by request), an integrated winch mount to accept all standard 8-12k lb winches, and heavy duty 9/16″ recovery points that are placed directly in line with the Tracker frame to eliminate any leveraging effects. These recovery points are formed by laser cut steel plates that pass through the bumper shell and bolt directly to the Tracker frame as part of the bumper’s main mounting brackets. The recovery points then get welded to the in and outside of the bumper shell. These factors all combine to form recovery points that minimize stress on your Tracker’s frame and are essentially indestructible! What could make this bumper even better? The low profile design has resulted in very reasonable weights of 74lbs for the steel bumper and 36lbs for the aluminum version. Considering that this bumper replaces your factory bumper cover and steel inner-bumper bar, the resulting weight increase to your Tracker is minimal. This minimizes added stress on your vehicle, maintains precious payload capacity, and allows you to keep your factory suspension if desired.

•DIY Weld-together kit – This bumper arrives as precision CNC-laser cut pieces that you then weld together (detailed assembly instructions included)

•CNC-bent plates greatly reduces amount of welding and grinding required by you and makes for a cleaner finished product

•Low profile design is engineered to provide maximum ground clearance and complement the factory body lines – this bumper protrudes less than 2″ from the center of the grill!

•Heavy duty 3/16″ plate steel construction for maximum offroad strength and durability

•Optional 1/4″ 5052 aluminum for a lightweight yet very durable overlanding setup (38lb weight savings)

•Bolts directly to frame using 4 heavy duty 1/2″ mounting points

•Protected winch mount fits all 8000-10,000lb winches with removable solenoids (Also fits some 12,000lb models)

•Reinforced 9/16″ thick clevis mounts allow the use of 3/4″ D-Rings and pull directly off of the frame for confident recoveries of heavily loaded vehicles

•Two Integrated LED pod mounts – slotted mounting tabs give tons of adjustment to fit just about any 3×3 surface mount pod light

•Integrated license plate mount

•Optional heavy duty grill and headlight tubing for added protection

Additional information

Tubing

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Body Lift Adjustment (NOT suspension lift)

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Material

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Bumper assembly

As for welding, with everything designed using CAD software and then CNC laser-cut to size, the pieces fit together perfectly and this makes for a very simple assembly process. All kits come with detailed instructions with plenty of clearly labelled diagrams that are made using cutting-edge CAD software. This bumper kit is well within the ability of a novice welder and many customers have purchased it as their very first welding project with great results! This is made possible by the clean parts fit-ups and thick material. These are two factors that make welding significantly easier. Welding is one of those skills that is easier to learn than you may think and once you can do it, you’ll wonder how you ever got by without it. Alternatively, many individuals buy the kits and then have a local welder assemble it for them. Even in this case, it typically ends up being less expensive than buying a pre-fabricated bumper – especially after considering the lower shipping costs of our kits vs. fully assembled bumpers.

Bumper weight

Steel base bumper weight: 74lbs
Aluminum base bumper weight: 36 lbs

Shipping

Forget the outrageous lead times of many bumper options that are measured in months. All of our bumper kits ship within 3-10 business days with 2-day shipping

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Wondering what is involved in assembling and welding this bumper kit?

Watch the video below to see 4th Gen 4Runner Owner Garrett Logan run through the process and gives his thoughts along the way.
(The 4th gen 4runner is shown, but the build process is nearly identical to this bumper).

Wondering what is involved in assembling and welding this bumper kit?

Watch the video below to see 4th Gen 4Runner Owner Garrett Logan run through the process and gives his thoughts along the way.

Don't see exactly what you're after?

We at Coastal Offroad are more than happy to work with our customers to design their dream bumper. Feel free to send us an email (support@coastaloffroad.com) for any custom requests.