2nd Gen Chevrolet Colorado ZR2 High Clearance Front Bumper Kit

From: CAD$820.00

This is a high clearance DIY weld-together winch bumper kit for the 2nd generation (2015-2020) Chevrolet Colorado ZR2. It features a bolt-on design, protected winch mount, and the best approach angle of any bumper on the market. This bumper allows you to forget about approach angle and substantially improves the offroad capability of your Colorado ZR2. It's heavy duty 3/16" steel construction offers excellent protection from rocks, trees and animal strikes while careful design work has resulted in a bumper that only weighs 91lbs. After removing the stock bumper and associated parts (26lbs), this bumper in steel only adds 65lbs to your Colorado ZR2!

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Description

The profile of this bumper has been designed with maximum ground clearance and approach angles put first. The bumper sits as high and tight to the front of the 2nd generation (2017-2020) Chevrolet Colorado ZR2 as possible, while the angled lower faces will smoothly slide over obstacles and ensure you do not get hung up on the trail. The side wings of this bumper wrap around to the front wheel wells and tie directly into the main frame mounting plates for true offroad protection. These side wings will take a serious hit without flexing or deflecting into the vehicle body. We know that most Colorado and ZR2 owners want to run oversized tires and more aggressive wheel offsets. This can create interference issues with the stock front bumper. We have thought ahead and specifically designed these bumper side wings to easily clear 35″ tires. This bumper uses a total of 15 factory mounting points to solidly mount it to the frame. While this is certainly overkill, it distributes impact and winching forces evenly across your vehicle frame and makes for the stiffest mounting interface of any bumper on the market. This bumper is also available with an optional lower skid plate that provides a smooth surface to slide across trail obstacles and protects your vulnerable engine bay parts. This skid plate is fully CNC-bent into shape and only requires two very small 1″ long welds to complete it.

The main section of this bumper is also CNC-bent out of a single piece of  3/16″ P&O Steel. This greatly reduces the amount of welding and grinding required by you and makes for a cleaner finished product. If you are paying to have the bumper assembled by a welding shop, this significantly lowers the cost.

We finished this bumper off with a 20″ single row light bar mount, two integrated light buckets for surface mount LED pod lights (custom light cut outs available by request), an integrated winch mount to accept all standard 8-12k lb winches with removable solenoids, and heavy duty 9/16″ recovery points that are placed directly in line with the Chevrolet Colorado frame to eliminate any leveraging effects. These recovery points are formed by laser cut steel plates that pass through the bumper shell and tie directly into the Chevrolet Colorado frame as part of the bumper’s main mounting brackets. The recovery points then get welded to the in and outside of the bumper shell. These factors all combine to form recovery points that minimize stress on your Chevrolet Colorado frame and provide reliable recoveries of heavily loaded vehicles in the worst of offroad situations. The low profile design has resulted in very reasonable weights of 91lbs for the steel bumper and 45lbs for the aluminum version. Considering that this bumper replaces your factory bumper and associated components, the resulting weight increase to your Chevrolet Colorado is surprisingly minimal. In fact, if you look at the last picture on this page, you can see the amount of factory plastic and other parts that get removed. We weighed all of these components and found they added up to a total of 26lbs + 13lbs for the skid plate. This means that our steel bumper only increases your Chevrolet Colorado’s weight by 65lbs and our aluminum bumper only increases it by 19lbs!  This reduces added stress on your vehicle, maintains precious payload capacity, and allows you to keep your factory suspension if desired.

Don’t want to lose your factory parking sensor system? No problem. This bumper kit can be ordered with CNC-cut ports for each of the 4 factory parking sensors as well as internal routing ports for the factory wiring harness to pass through without any modification or extensions required (Please email us or put a comment in your order notes section to receive this option). Simply pop the sensors into this replacement bumper, route the factory harness through the internal ports, and plug it back into the vehicle. The factory wiring harness is easily removed from the stock bumper and transferred to the Coastal Offroad bumper. This allow you to wire in our LED driving lights and your factory parking sensors right into the Coastal Offroad bumper using the factory wiring harness. When removing the Coastal Offroad bumper from the vehicle, all wiring is then conveniently disconnected all at once via the factory plugs located behind the vehicle grill.

•DIY Weld-together kit – This bumper arrives as precision CNC-laser cut and bent pieces that you then weld together (detailed assembly instructions included)

•CNC-bent plates greatly reduces amount of welding and grinding required by you and makes for a cleaner finished product

•Maintains part of the factory plastic bumper for reduced weight and cleaner lines. Trimming of factory plastic bumper is required but we provide a very detailed and beginner-friendly guide on making this cut trouble-free.

•Bolts directly to frame using a total of 15 factory mounting points. NO Drilling, cutting or welding of the actual vehicle frame required – this bumper can be installed and removed from your Colorado ZR2 frame without a trace that it was ever there!

•Available with Factory Parking Sensor Cut outs – (Please email us or put a comment in your order notes section to receive this option)

• Low profile design is engineered to provide maximum ground clearance and complement the factory body lines – this bumper protrudes less than 2″ from the center of the grill, giving it a very form-fitting factory appearance on the vehicle

• Heavy duty 3/16″ plate steel construction for maximum offroad strength and durability

• Optional 1/4″ 5052 aluminum for a lightweight yet very durable overlanding setup (46lb weight savings)

•Protected winch mount fits all standard 8000-12,000lb winches with removable solenoids

•Integrated 9/16″ thick clevis mounts allow the use of 3/4″ D-Rings and pull directly off of the frame for confident recoveries of heavily loaded vehicles

•Two Integrated LED pod mounts – slotted mounting tabs give tons of adjustment to fit a wide variety of surface mount pod lights

•Integrated 20″ Light bar mount – fits all standard 20″ single row light bars and includes adjustable mounts

• Integrated license plate mount

• Optional heavy duty grill and headlight tubing for added protection

•The bumper center section in the last picture bumper can be ordered on its own by special request if you would like to make your own hybrid tubing side wings (Please email us for details)

Additional information

Tubing

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Body Lift Adjustment (NOT suspension lift)

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Material

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High Strength Radiator Skid Plate

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Cree LED Lights

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3/4" Recovery Shackle (Pair)

No, Yes

Bumper assembly

As for welding, with everything designed using CAD software and then CNC laser-cut to size, the pieces fit together perfectly and this makes for a very simple assembly process. All kits come with detailed instructions with plenty of clearly labelled diagrams that are made using cutting-edge CAD software. This bumper kit is well within the ability of a novice welder and many customers have purchased it as their very first welding project with great results! This is made possible by the clean parts fit-ups and thick material. These are two factors that make welding significantly easier. Welding is one of those skills that is easier to learn than you may think and once you can do it, you’ll wonder how you ever got by without it. Alternatively, many individuals buy the kits and then have a local welder assemble it for them. Even in this case, it typically ends up being less expensive than buying a pre-fabricated bumper – especially after considering the lower shipping costs of our kits vs. fully assembled bumpers.

Bumper weight

Steel base bumper weight: 91lbs
Aluminum base bumper weight: 45 lbs

Optional steel skid plate weight: 24 lbs
Optional aluminum skid plate weight: 11 lbs

 

Factory Bumper weight removed: 26lbs

Factory Skid plate weight removed: 12lbs

Shipping

Forget the outrageous lead times of many bumper options that are measured in months. All of our bumper kits ship within 3-10 business days with 2-day shipping

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Don't see exactly what you're after?

We at Coastal Offroad are more than happy to work with our customers to design their dream bumper. Feel free to send us an email (support@coastaloffroad.com) for any custom requests.